Industry Solutions

The far-reaching attributes and unique characteristics of Kastalon Polyurethane^® have proven to play an important part as beneficial and cost effective replacements for other materials throughout a full spectrum of industries from food processing to mining.

Kastalon revolutionized the material handling industry over 40 years ago with the introduction of Koat-A-Roll^® conveyor components. The Koat-A-Roll^® family of products are revolutionary non-marking, rugged “slip-on” polyurethane covers that convert standard conveyor parts into premium components. These sleeves and tires provide cushioning protection from marring, denting, and other forms of conveying damage. Independent studies have established a 6-decibel reduction in overall noise levels as a result of covering conveyor rollers with Koat-A-Roll^®. They absorb impact, shock, and vibrations that accompany normal conveyor use and have proven to reduce overall conveyor maintenance.

Since 1963, Kastalon has set the bar in manufacturing of roller covers and cores for a wide range of markets. We offer complete roller services from the simple recovering of used rollers to core repair, bearing assembly, balancing, and new core construction. We can work from samples, drawings or provide design and engineering assistance to develop the most effective solution. Kastalon, an ISO 9001:2015 certified company offers chemistry and design assistance to ensure that the material selected will provide exceptional physical properties over a wider hardness range than any other elastomer material.

Kastalon's polyurethane is an incredibly resilient, flexible, and durable manufactured material that can take the place of rubber, metal, and wood throughout a metal processing facility. No other elastomeric material can offer the exceptional wear properties, superior performance and versatility of cast polyurethane. The benefits are endless…

Kastalon's years of technical and field experience has helped us earn industry-wide recognition for engineering, problem solving and performance enhancement. We evaluate the requirements for our customer, then actively pursue solutions to reduce hidden costs, improve products, part life, and operating efficiencies.