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Mixing Chemistry With Design to Achieve The Perfect Part

We welcome our customers to bring us their project and give us the opportunity to provide a cost effective, value added solution. In addition to the simple bumpers, floor pads and stock shapes we produce, we take "custom manufacturing" to a whole new level by providing chemistry and design assistance where needed. Since 1963, Kastalon has been partnering with our customers on new developments and designs, resulting in countless patents and patents pending.

The superior properties of polyurethane make it one of the most versatile and powerful design tools of this century combining the advantages of rigid plastics, metals, and ceramics with the flexibility and elasticity of rubber. Characterized by high load-bearing capacities, excellent abrasion resistance, and impressive wear life in a full range of hardnesses, Kastalon Polyurethane is the key to design and development across a wide range of industries and applications.

Custom Blended Compounds
The key to the success of your project remains in matching the right chemistry with the unique requirements of your application and this is where Kastalon stands alone. Kastalon has taken engineering and design to a higher level by custom blending proprietary urethane compounds to meet the demands and environmental requirements of your particular application.

Personalized Design Assistance
Kastalon product engineers are career specialists in polymers. They are on the cutting edge of technology and can customize or modify designs to fit specific applications. Utilizing the latest CAD/CAM tools, Kastalon can integrate molds, tooling, inserts, and cores to optimize part construction and performance.

Mold Making Using Rapid-Engineering Disciplines
Every aspect of polyurethane, from its mold release properties all the way to hardness ranges of the finished product are considered when designing a mold. Using the most advanced rapid prototyping technologies, we have improved our entire design methodology giving us the ability to create complex precision molds in less than half the traditional time and produce actual production models of the parts for developmental projects.

CNC Machining
Precision CNC machines and a fully integrated machine shop allow us to provide full service under one roof and reach tight tolerances on finished products well beyond industry standards.